The protection level of the acquisition station is IP65, and that of the sensor is IP68. They have passed certification for a variety of reliability tests and can adapt to a wide range of harsh working conditions and environments.

Instrument level circuit design is used, achieving peak-to-peak noise values of around 0.1mV (0.002m/s2), with a dynamic range of nearly 100db. At the same time, a highly sensitive acceleration sensor further improves its abilities to acquire and identify weak vibration signals.

The system supports 16 vibration channels and 2 rotational speed channels, with sampling frequencies up to 256KHz. 24-bit high-resolution ADC chip level multi-channel synchronous acquisition is used. The vibration and speed signals of the gearbox can be collected and monitored synchronously to achieve good noise reduction.

The system features a complete self-diagnosis function, meaning it can be installed on-site and carry out self-diagnosis at the click of a button, with no need for extra installation and commissioning.

The system provides offline data storage through a built-in EMMC with a capacity of 4G and an external TF card with a capacity of 32G. In the case of a network fault, the acquisition station can collect important data automatically and store it continuously.

The system features trigger collection, manual acquisition, and timed acquisition, making sure that no key data will be lost.

Features a dual-core ARM architecture, with a memory of 512Mb and a parallel FPGA computing chip to ensure outstanding edge computing performance and scalability.

Supports various communication modes, including cable networks, fiber optic networks, WIFI, and 4G, and features a remote firmware upgrade to sustain updates to the software algorithms.

The system supports multiple forms of network transmission, and features a distributed architecture.

The high-performance industrial grade 32-bit communication processors and industrial grade wireless modules feature an embedded real-time operating system as a software support platform. One RS232 (or RS485), one Ethernet LAN, one Ethernet WAN, and one WIFI interface are available for connecting with various devices to achieve transparent data transmission and routing.

The wireless sensor uses WIFI networking, which is compatible with the digital factory WIFI network, enabling the collection and transmission of spatial triaxial vibration acceleration signals and temperature data. The installation is very flexible, and can be fixed with a magnetic holder or by threading.

The gateway is equipped with omnidirectional antennas to expand its coverage. The sensor nodes can collect temperature and vibration signals from gearbox measurement points in real time, and send this data and any other relevant information to remote platforms through the Internet.

The low-power design enables the system to operate at low frequencies for one year without needing to replace the batteries. In addition, the system features a detachable battery design, making it easy for users to replace the batteries themselves in high-frequency applications.

A team of diagnostic experts holding ISO 18436 Level III International Vibration Analyst Certification provides 24-hour uninterrupted care.

Diagnostic assistance from senior engineers with over ten years of experience in data analysis, design, manufacture, inspection and after-sales service.

The online warning mechanism, composed of constantly updated AI machine learning model and expert gear diagnostic systems, makes the early warning and diagnosis of equipment more accurate and efficient.